Fill Sheet Metal Holes

If you want to delete or remove trim emblems or the like you need to properly metalwork the holes.

Fill sheet metal holes.

Holes larger than 1 4 need to be filled with metal. Holes in thin metal can be filled with plugs. Small magnets are especially handy in sheet metal rust repair such as holding a small piece of metal inside a hole. In this video matt goes over how to fill holes in a fender using a mig welder and a tig welder.

For clean precise holes in thin sheet metal make a wood sandwich. A filler for the holes is needed i used some soft copper from a pipe hanging fixture hammered flat it was a perfect thickness for this application. If the hole needs to contain a liquid a rubber washer can go on the sheet metal screw to render it water tight. Perhaps a simple rivet or sheet metal screw can be secured in the hole.

Using lineman s pliers the plug is cut to shape slowly snipping into a circle. For thicker sheet metal an old copper penny might be a quick source of material. Select a patch matching the type of metal you re repairing. Protect yourself against the.

The kind of plug to use depends on how the thin metal is being used. How to fill holes and big gaps with your mig welder is a video about welding big gaps and holes on decorative metalwork by mitchell dillman http mitchelldi. Filling the hole working from the front side and using the kit applicator a putty knife or even a stiff piece of cardboard cover the screening with epoxy. The wooden bread layers of the sandwich keep the sheet metal flat and prevent the drill bit from wandering as it bores through the sheet metal.

A small magnet will help keep the filler metal in place while you weld. How to fill rust holes in metal method 1 of 3. Put on goggles gloves and a dust mask for protection. Weld thru coating many welding operation leave a section of the weld hidden.

Get a tig 200. Apply epoxy until the hole is filled. Patching a hole with body filler.